shenzhen penglai

5 Parts Custom Injection molded parts Assembly machine

Machine performance introduction

1. The frame is welded with high quality carbon steel and square pipe. Solid body, surface paint treatment, beautiful appearance.

2. Adopt double station design, assemble 4 products at a time, effectively improve production capacity.

3. Precision intermittent divider divides the turntable into multiple stations for assembly.

4. The barrel is placed in the hopper manually, and the other four materials are fed automatically by vibrating plate.

5. The assembly of barrel, screws and platform is rotary mechanism, and the dome and Cap are assembly on comveyor belt, which is convenient for docking with customers' filling line.

6. Transmission mechanism: Taiwan AIRTAC pneumatic + HWIN precision guide rail, infrared induction, accurate positioning.

7. Control system: PLC+ touch screen, easy to use, easy to operate.

8. Defective product detection: visual detection, high precision.

9. Good and bad products are divided into two blanking structures, automatic sorting.

10. Equipped with finished product conveyor line, available manipulator automatically placed on the tray. (Optional) 

Basic parameters of assembler equipment Model YX-AM05:

1. Power: about 2.5kw

2. Voltage: 220v 50hz

3. Air pressure: 0.6-0.8MPa

4. Efficiency: about 80 pcs/min

5. Specification: about 2500MM long, 2200MM wide, 1500MM high (subject to the actual shipment)

6. Net weight 750KG Gross Weight 850KG

Schematic diagram of assembly machine for 5 parts


Assembly machine each station explanation:


Assembly machine working flow chart:

Working process explanation:

Manually place the barrel in the hopper, automatically manage the material, and pour the other 4 parts into different vibrating plates. 
The manipulator puts the screw into the fixture, the disc rotates to next station automatically, the barrel loading, press the screw, 
the disc continues to rotate to next station, the manipulator takes the platform and puts it in the screw position, 
and the servo drives the screw to rotate and screw it to the specified size. The disc moves to the detection station, 
visual inspection products, defective products are automatically removed, and good products enter the next assembly stations, 
install the dome and cap. After the finished product is assembled, it enters the conveying line and can be taken to the tray by a manipulator 
(this process is to be determined). 5 parts assembly completed.

Configuration of deodorant stick assembly machine:

PLC: Delta

Touch screen: Siemens

Switch and button: Schnieder

Sensor: Panasonic, Japan

Visual inspection：Panasonic, Japan

Linear guide rail and screw rod: Taiwan HWIN

Servo motor: Delta

Step motor: Shenzhen Leadshine

Pneumatic components: AIRTAC

Finished products from samples:

Spare parts list of model YX-AM05 fully automatic sticks assembly equipment:

After-sales service on PENGLAI-brand Machines

Guarantee: for all the machines, it claims one year for guarantee. (Excluded from the warranty are problems due to accidents, misuse, misapplication, storage damage,
negligence, or modification to the Equipment or its components. 
ALSO, THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)
Installation: after the machine arrives at your factory, if you need it, our technician will go to your place to install and test the machine and also training your worker to operate the machine (The time of train depend on your worker).
The expenses (air ticket, food, hotel, the traveling fee in your country) should be on your account and you need to pay for the technician USD50 per day. also, you can go to our factory to do training.
After-sale service: If you get a problem with the machine, our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account. (as above).

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